Case Study:- Testjig Based QC Automation For Hardware Mass Production
Our testjig based QC automation system transformed the hardware quality control process, enabling us to delivering high-quality, reliable hardware components to our customers while remaining competitive in the market.
Key Highlights
Development of custom test jig fixture
User-friendly software interface
Integrated with data acquisition systems
Data-Driven Pass/Fail determination system
| Engibrains’ Contribution
Segments We Worked On
Test jig
- Developed custom test jigs tailored to product’s specifications
- Incorporated automated testing equipment, including camera, oscilloscopes, multimeters, and other Measurement devices
- Integrated with data acquisition systems and custom software
- Failed units were flagged for immediate investigation
- Provided operator training to effectively operate the automated QC system
Production
- Prototype batch
- Field trial batch
- Pre-compliant batch
- 1000 unit Production batch
- Automated Testjig application
- Automated testing of 1000 units
- Report generation & failure analysis
| Technologies Used
Our Tech Stack will reduce your risk
HW Tools
- Schematic Design (OrCAD)
- PCB Layout design (OrCAD)
Language & Tool
- C , C++
- Python
- Tkinter
- MODBUS
- e2studio
- Pycharm
- Git
- Atlassian Jira
IF/Connectivity
- BLE
- RS485
- 4-20 mA Analog
- I2C
- SPI
- 7 Segment Display
QA Tools
- Digital Oscilloscope
- High-end DMM
- Hot Air Rework Station
- Thermal Camera
- Digital Microscope