Case Study:- IIoT: Prototype to Mass Production of Modular IIOT Product Hardware
Our expertise in embedded systems, hardware design, and manufacturing enabled us to develop a cost-effective, low-power, and rugged pressure measurement device that met the client’s stringent requirements starting from the prototype stage to mass production.
Key Highlights
Best in class accuracy 0.1 % Full Scale
3 AA Battery gives life of 3000 Hours
RS485 & BLE connectivity for operations
50,000 Reading data logging
200 Segment based customized LCD
3 alarm output and 6 key for operations
4-20 mA Analog output
Cost-effective modular design
| Engibrains’ Contribution
Segments We Worked On
Hardware
- PCB layer : 4 layer
- PCB Size: 100 mm X 90 mm
- 150+ Electronic Components
- Schematic & Layout design
- BOM Optimization
- Proto development & Bring-up
- Testjig development
Firmware
- Application firmware
- Manufacturing Utility
- PC based GUI Application for Measure and control
- Bring up Utility
- Power optimization
- Mobile App for Monitoring
Pre-compliance & QA
- EMI/EMC Pre-compliance
- 1000+ Test Cases identified
- Automated Test-suite
- Special firmware development for Pre-compliance testing
- Functional & Regression testing for periodic release
- Battery power consumption testing
- Bug filing and report generation
Production
- Prototype batch
- Field trial batch
- Pre-compliant batch
- 1000 unit Production batch
- Automated Testjig application
- Automated testing of 1000 units
- Report generation & failure analysis
| Technologies Used
Our Tech Stack will reduce your risk
HW Tools
- Schematic Design (OrCAD)
- PCB Layout design (OrCAD)
Language & Tool
- C , C++
- Python
- Tkinter
- MODBUS
- e2studio
- Pycharm
- Git
- Atlassian Jira
IF/Connectivity
- BLE
- RS485
- 4-20 mA Analog
- I2C
- SPI
- 7 Segment Display
QA Tools
- Digital Oscilloscope
- High-end DMM
- Hot Air Rework Station
- Thermal Camera
- Digital Microscope